KMT DIAMON GANG SAW MACHINE
KMT Diamond Gang saw is one of the finest piece of engineering being used in the stone processing industries. With over 800 Diamon Gang saws exported, KMT has gained not only the experience in the stone procressing industry but also the trust of the people.
The Gang Saw Structure is built by high quality steel and consisting of four Pillars Fabricated with heavy plates & duly connected and welded with cross Beam to ensure maximum stability and protecting mechanical impact which is subject to during of the marble block.
In KMT Gang Saws The duly stress relieved BLADE HOLDER FRAME accommodates the tensioning of diamond blades up to 14 tons each blade. The reciprocating motion is governed by articulated guides which reduces to a minimum of the problem of friction resulting from the movement of the blade holder frame. It greatly reduces maintenance cost because it does not require replacement like the traditional slide ways which are subject to continuously wear. The blade holder frame is moved by DOUBLE CONNECTING RODS which are placed for the blade holder frame movement, perfectly rectilinear without any deviation at the both ends of the blade holder frame even when the uneven block is on cutting motion and also the advantage of double connecting rods is that all mechanical thrust and energy towards the blade holder frame are equally spread.
In KMT Diamond gang saw the main technical design behind its high performance is the Four Articulated Rectilinear Arms which support the Blade Rack Frame. These Arms are friction free during operation, unlike traditional slideways. Thus resulting in a considerable reduction of maintenance cost & elimination of recurring lubricant cost. The enclosed cover not only provide protection from dirt, dust, water & rust. But also facilitates the operator to have a look on moving parts for any preventive maintenance as well as greasing while the machine is running.
The power and source of movement to the Blade Rack Frame is provided by the Battery Unit which consists of heavy duty ultra-sonic tested shaft. This shaft is mounted with flywheel in the centre & two roller bearings on either sides. The Eccentrics & pedestals mounted on either ends of the main shaft, which in turn is connected to the Connecting Rods.
The BLOCK TROLLEY PLATFORM is made out of heavy plates fabricated structure situated between four pillars and lifted by 90 mm dia. LEAD SCREWS and heavy duty G. M. LEAD NUTS attached to every pillar. The lead screws works simultaneously which are synchronized with lay shafts and chains system and coupled to auxiliary motors and reduction gear boxes. The trolley platform lifting on TWO PRISMATIC AND TWO PLAIN VERTICAL SLIDES WAYS which are hard chrome plated to protection against rust and ensure durability too. The prismatic slide ways prevent any deviation of lifting away from vertical axis.
MODEL |
NO. OF BLADES |
MAX. BLOCK SIZE |
BLADE |
OVERALL SIZE |
FOUNDATION |
||||||||||||
X |
Y |
Z |
L |
A |
B |
C |
RC |
P |
Q |
R |
G |
E |
F |
H |
I |
||
KMT PL M.G.S. 70 |
70 |
3200 |
1800 |
1900 |
180 X 4200 |
13870 |
5100 |
5000 |
1650 |
3020 |
6505 |
4250 |
14675 |
3300 |
2000 |
7670 |
5650 |
KMT PL M.G.S. 80 |
80 |
3200 |
2100 |
2100 |
180 X 4200 |
14675 |
5500 |
5200 |
1850 |
3920 |
6505 |
4250 |
14615 |
3300 |
2100 |
7670 |
5650 |
LENGTH OF BLADES |
THICKNESS OF SLAB |
ROTATION SPEED OF DRIVING SHAFT |
STROKE LENGTH |
TENSIONING OF BLADES |
TENSIONING DEVICE OF BLADES |
WATER CONSUMPTION |
LUBRICATING SYSTEM |
BLADE HOLDER FRAME MOTION |
CUT DOWN FEED SPEED |
MAIN MOTOR POWER |
CUT DOWN FEED MOTOR POWER |
FAST LOWERING MOTOR POWER |
TROLLEY TRANSLATION SPEED |
TOTAL INSTALLED POWER |
4100/4200 X 180MM |
20 MM |
90 RPM |
700 |
10-15 TONS BLADES |
MECHANICAL |
10Ltrs./BLADES |
GREASE |
TO & FRO ON ARTICULATED GUIDE |
50 TO 700 MM/HR |
110/150 KW/HP |
2.2/3 KW/HP |
7.5/10 KW/HP |
4 Mtrs. |
132/180 KW/HP |
PRODUCTS